1990 USDM TSRM

How to use this manual IN-02 Identification information IN-04 Precautions for vehicles equipped with a catalystic converter IN-07 Precautions for vehicles equipped with an audio system with built-in anti theft system IN-11 Vehicle lift and support locations IN-12 Abbreviations used in this manual IN-13

Index MA-01 Maintenance schedule MA-02 Maintenance operations MA-06 General maintenance MA-14

Index EM-01 Description EM-02 Troubleshooting EM-04 Engine tune-up EM-07 Idle and/or 23500 RPM HC/CO concentration check method EM-18 Compression check EM-20 Timing belt EM-22 Cylinder Head EM-32 Cylinder block EM-63

Exhaust pipe EX-2

Index TC-01 Description TC-02 Precautions TC-04 Troubleshooting TC-05 Turbocharger TC-07

Index EC-01 SYSTEM PURPOSE EC-02 COMPONENT LAYOUT AND SCHEMATIC DRAWING (7M-GE) EC-03 COMPONENT LAYOUT AND SCHEMATIC DRAWING (7M-GTE) EC-04 POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM EC-05 FUEL EVAPORATIVE EMISSION CONTROL (EVAP) SYSTEM EC-06 DASH POT (DP) SYSTEM EC-08 EXHAUST GAS RECIRCULATION (EGR) SYSTEM (7M-GE) EC-12 EXHAUST GAS RECIRCULATION (EGR) SYSTEM (7M-GTE) EC-16 THREE-WAY CATALYST (TWC) SYSTEM EC-20

Index FI-001 SYSTEM DESCRIPTION FI-002 PRECAUTIONS, INSPECTION PRECAUTIONS FI-005 TROUBLESHOOTING FI-010 DIAGNOSIS SYSTEM FI-023 TROUBLESHOOTING WITH VOLT/OHMMETER (7M-GE) FI-030 TROUBLESHOOTING WITH VOLT/OHMMETER (7M-GTE) FI-049 FUEL SYSTEM, Fuel Pump FI-070 Cold Start Injector FI-077 Fuel Pressure Regulator FI-081 Injectors FI-083 Fuel Tank and Line FI-092 AIR INDUCTION SYSTEM FI-094 Air Flow Meter (7M-GE) FI-094 Air Flow Meter (7M-GTE) FI-096 Throttle Body FI-100 Idle Speed Control (ISC) Valve FI-106 ELECTRONIC CONTROL SYSTEM FI-107 Location of Electronic Control Parts FI-108 EFI Main Relay FI-109 Circuit Opening Relay FI-110 Solenoid Resistor (7M-GTE) FI-111 Cold Start Injector Time Switch FI-112 Water Temp. Sensor FI-113 Fuel Pump Relay and Resistor FI-114 Fuel Pressure Control System (7M-GTE) FI-116 EGR Gas Temp. Sensor (California Vehicles only) FI-118 Oxygen Sensor FI-119 Sub-Oxygen Sensor [7M-GE (California Vehicles only) FI-121 Engine Electronic Controlled Unit (ECU) FI-122 Fuel Cut RPM FI-125

Index CO-01 DESCRIPTION CO-02 TROUBLESHOOTING CO-04 CHECK AND REPLACEMEANT OF ENGINE COOLANT CO-05 WATER PUMP CO-06 Cooling System - CO-08 CO-08 RADIATOR CO-09

Index LU-01 DESCRIPTION LU-02 TROUBLESHOOTING LU-04 OIL PRESSURE CHECK LU-04 REPLACEMENT OF ENGINE OIL AND OIL FILTER LU-05 OIL PUMP LU-07 OIL COOLER AND RELIEF VALVE (7M-GTE) LU-15

Index IG-01 PRECAUTIONS IG-02 TROUBLESHOOTING IG-03 IGNITION SYSTEM CIRCUIT IG-04 ON-VEHICLE INSPECTION (7M-GE) IG-05 ON-VEHICLE INSPECTION (7M-GTE) IG-10 DISTRIBUTOR (7M-GE) IG-17 CAM POSITION SENSOR (7M-GTE) IG-21

Index ST-01 TROUBLESHOOTING ST-02 STARTER ST-03 STARTER RELAY ST-12 CLUTCH START SWITCH ST-12

Index CH-01 PRECAUTIONS CH-02 TROUBLESHOOTING CH-02 ON-VEHICLE INSPECTION CH-02 ALTERNATOR CH-06

Index CL-01 TROUBLESHOOTING CL-02 CHECK AND ADJUSTMENT OF CLUTCH PEDAL CL-03 BLEEDING OF CLUTCH SYSTEM CL-04 INSPECTION OF CLUTCH START SYSTEM CL-04 CLUTCH MASTER CYLINDER CL-06 CLUTCH RELEASE CYLINDER CL-08 CLUTCH UNIT CL-11

Index MT-01 DESCRIPTION MT-02 PRECAUTIONS MT-03 TROUBLESHOOTING MT-03 REMOVAL AND INSTALLATION OF TRANSMISSION MT-04 Removal of Transmission MT-04 Installation of Transmission (W58 TRANSMISSION) MT-06 Components MT-09 DISASSEMBLY OF TRANSMISSION MT-11 COMPONENT PARTS MT-19 Input Shaft Assembly MT-19 Output Shaft Assembly MT-21 Counter Gear and Reverse Idler Gear MT-28 Front Bearing Retainer MT-33 Extension Housing MT-34 ASSEMBLY OF TRANSMISSION (R154 TRANSMISSION) MT-37 Components MT-49 DISASSEMBLY OF TRANSMISSION MT-51 COMPONENT PARTS MT-59 Input Shaft Assembly MT-59 Output Shaft Assembly MT-61 Counter Gear and Reverse Idler Gear MT-69 Front Bearing Retainer MT-72 Extension Housing MT-73 ASSEMBLY OF TRANSMISSION MT-76

Index AT-001 DESCRIPTION AT-002 TROUBLESHOOTING AT-009 Basic Troubleshooting AT-009 General Troubleshooting AT-010 Operating Mechanism for Each Gear AT-012 Diagnosis System AT-013 Manual Shifting Test AT-020 Electronic Control System AT-021 Mechanical System Tests AT-032 Automatic Shift Schedule AT-040 Neutral Start Switch AT-041 ON-VEHICLE REPAIR AT-042 Valve Body AT-042 Parking Lock Pawl AT-042 Extension Housing AT-042 Speedometer Driven Gear AT-042 REMOVAL AND INSTALLATION OF TRANSMISSION AT-043 TORQUE CONVERTER AND DRIVE PLATE AT-045 REMOVAL OF COMPONENT PARTS AT-046 COMPONENT PARTS AT-065 General Notes AT-065 Oil Pump AT-066 Overdrive Planetary Gear, Overdrive Direct Clutch and Overdrive One-Way Clutch AT-070 Overdrive Brake AT-078 Direct Clutch AT-082 Forward Clutch AT-087 Second Coast Brake AT-093 Front Planetary Gear AT-095 Planetary Sun Gear and No. 1 One-Way Clutch AT-096 Second Brake AT-100 First and Reverse Brake AT-103 Rear Planetary Gear, No. 2 One-Way Clutch and Output Shaft AT-104 Valve Body AT-109 Disassembly of Valve Body AT-109 Upper Valve Body AT-111 Lower Valve Body AT-114 Assembly of Valve Body AT-117 Transmission Case AT-118 Extension Housing AT-118 INSTALLATION OF COMPONENT PARTS AT-119 SHIFT LOCK SYSTEM AT-142

Index PR-01 PRECAUTIONS PR-02 TROUBLESHOOTING PR-02 PROPELLER SHAFT PR-03

Index FA-01 TROUBLESHOOTING FA-02 FRONT WHEEL ALIGNMENT FA-03 FRONT AXLE HUB FA-08 FRONT SHOCK ABSORBER FA-17 FRONT SUSPENSION FA-21 Ball Joints FA-21 Front Axle And Suspension - FA-23 FA-23 Lower Suspension Arm FA-24 Stabilizer Bar and Link FA-27 TOYOTA ELECTRONIC MODULATED SUSPENSION (TEMS) FA-29

Index RA-01 TROUBLESHOOTING RA-02 REAR WHEEL ALIGNMENT RA-03 REAR AXLE HUB RA-06 REAR DRIVE SHAFT RA-16 DIFFERENTIAL RA-23 Differential Case (Conventional 2 Pinion Type Differential) RA-43 Differential Case (Conventional 4 Pinion Type Differential) RA-46 Differential Case (Limited Slip Differential) RA-49 Coil Spring and Shock Absorber RA-57 No.1 and No.2 Lower Suspension Arms RA-61 Upper Arm RA-65 Strut Rod RA-70 Stabilizer Bar RA-71

Index BR-01 PRECAUTIONS BR-02 TROUBLESHOOTING BR-02 CHECKS AND ADJUSTMENTS BR-05 MASTER CYLINDER BR-09 BRAKE BOOSTER BR-20 FRONT BRAKE BR-23 REAR BRAKE BR-31 Disc Brake BR-31 Parking Brake BR-39 ANTI-LOCK BRAKE SYSTEM (A.B.S.) BR-46 Description BR-46 Diagnosis System BR-51 Troubleshooting BR-55 A.B.S. Actuator BR-61 Control Relay BR-65 Front Speed Sensor BR-66 Rear Speed Sensor BR-68 Anti-lock Brake System Circuit BR-71

Index SR-01 PRECAUTIONS SR-02 TROUBLESHOOTING SR-02 ON-VEHICLE INSPECTION SR-03 STEERING COLUMN SR-04 USA SR-07 CANADA SR-22 POWER STEERING SR-36 Description SR-36 On-Vehicle Inspection SR-40 Power Steering Pump SR-45 Gear Housing SR-57 w/o PPS (Progressive Power Steering) SR-61 w/ PPS (Progressive Power Steering) SR-76 Progressive Power Steering SR-90

Index AB-01 GENERAL DESCRIPTION AB-02 DESCRIPTION AB-05 OPERATION AB-07 INSPECTION ITEMS AND REPLACEMENT REQUIREMENTS AB-11 REMOVAL AND INSTALLATION OF COMPONENT PARTS AB-15 Steering Wheel Pad and Spiral Cable AB-15 Front Airbag Sensor AB-17 Center Airbag Sensor Assembly AB-19 REPLACEMENT OF REPAIR WIRE FOR FRONT AIRBAG SENSOR AB-21 TROUBLESHOOTING AB-24 DISPOSAL OF STEERING WHEEL PAD (WITH AIRBAG) AB-82 DISPOSAL OF CENTER AIRBAG SENSOR ASSEMBLY AB-89

Index BE-001 GENERAL INFORMATION BE-002 PRECAUTIONS BE-008 LOCATION OF SWITCHES AND RELAYS BE-009 IGNITION SWITCH BE-015 LIGHTING SYSTEM BE-016 HEADLIGHT CLEANER (CANADA Only) BE-029 WIPERS AND WASHERS BE-031 COMBINATION METER BE-036 REAR WINDOW DEFOGGER BE-047 POWER WINDOW BE-049 DOOR LOCK CONTROL SYSTEM BE-051 REMOTE CONTROL MIRROR BE-053 MIRROR HEATER BE-054 POWER SEAT BE-055 CRUISE CONTROL SYSTEM BE-058 THEFT DETERRENT SYSTEM (U.S.A. Only) BE-085 AUDIO SYSTEM BE-101 CLOCK BE-115

Index BO-01 GENERAL INFORMATION BO-02 HOOD BO-03 HEADLIGHT BO-04 FRONT DOOR BO-05 BACK DOOR BO-16 MOULDING BO-17 WINDSHIELD BO-31 QUARTER WINDOW GLASS BO-37 BACK DOOR GLASS BO-41 SPORT ROOF BO-43 SAFETY PAD BO-50 SEAT BO-58 SEAT BELT BO-61 BODY DIMENSIONS BO-63

Index AC-01 GENERAL INFORMATION AC-02 AIR CONDITIONING SYSTEM CIRCUIT AC-04 SYSTEM COMPONENTS AC-08 GENERAL DESCRIPTION AC-09 SPECIAL TOOLS AND EQUIPMENT AC-14 TROUBLESHOOTING AC-15 Checking of Refrigeration System with Manifold Gauge AC-17 ON-VEHICLE INSPECTION AC-20 REFRIGERATION SYSTEM AC-21 Checking of Refrigerant Volume AC-21 Installation of Manifold Gauge Set AC-21 COMPRESSOR AC-22 RECEIVER AC-28 CONDENSER AC-28 CONDENSER FAN MOTORS AC-30 HEATER BLOWER RESISTOR AC-30 RELAYS AC-30 PRESSURE SWITCH AC-32 WATER TEMPERATURE SWITCH AC-32 COOLING UNIT AC-33 Evaporator AC-35 REFRIGERANT LINES AC-36 THERMISTOR AC-37 A/C CONTROL PANEL ASSEMBLY AC-38 AMPLIFIERS AC-40 SENSORS AC-42 FUNCTIONAL TEST AND ADJUSTMENT AC-43

Index A-01 MAINTENANCE A-02 ENGINE MECHANICAL A-03 TURBOCHARGER SYSTEM A-07 EFI SYSTEM A-08 COOLING SYSTEM A-13 LUBRICATION SYSTEM A-13 IGNITION SYSTEM A-14 STARTING SYSTEM A-14 CHARGING SYSTEM A-15 CLUTCH A-15 MANUAL TRANSMISSION (W58) A-16 MANUAL TRANSMISSION (R154) A-19 AUTOMATIC TRANSMISSION (A340E) A-21 PROPELLER SHAFT A-25 FRONT AXLE AND SUSPENSION A-26 REAR AXLE AND SUSPENSION A-27 BRAKE SYSTEM A-30 STEERING A-31 SRS AIRBAG A-33 BODY A-34 LUBRICANT A-35

Index B-1 Standard Bolt Torque Specifications B-2

Index C-01 SST (special service tool) C-02 SST (special service materials) C-18